In a
5-l. three-necked flask equipped with a reflux condenser, a sealed mechanical stirrer, and a 1-l. dropping funnel are placed
678 g. (6.0 moles) of ε-caprolactam2 and
2 l. of benzene (Note
1). The mixture is heated on a
steam bath to reflux temperature, during which time all the solid dissolves. At this point
569 ml. (757 g., 6.0 moles) of dimethyl sulfate (Note
1) is added with stirring in a thin stream through the
dropping funnel. The rate is about 4 ml. per minute, and the addition requires 2.5 hours. The stirring and heating are continued for an additional 2 hours, during which time two separate phases appear in the reaction mixture. The stirring is then discontinued and the mixture is heated under reflux for an additional 14 hours.
The mixture is cooled to room temperature, and
600 ml. of 50% potassium carbonate is added slowly through the dropping funnel with stirring (Note
2) to the reaction mixture over a period of 30 minutes. After the vigorous evolution of
carbon dioxide has subsided, the mixture is stirred (Note
2) slowly for 30 minutes. The
potassium methyl sulfate (Note
3) present is removed by filtration, the solid filter cake is washed with two
100-ml. portions of ether,and the washings are combined with the original filtrate. The filtrate is transferred to a
4-l. separatory funnel, the aqueous layer withdrawn, and the organic layer transferred to a
3-l. round-bottomed flask. The
ether and
benzene are removed by distillation at slightly reduced pressure (200–600 mm.) and the product distilled through an
8-in. Vigreux column. After a fore-run of
benzene and
O-methylcaprolactim, the fraction boiling at
65–67°/24 mm.,
nD25 1.4610,
d425 0.9598, is collected. The yield is
450–473 g. (
59–62%). An additional quantity of the imino ether can be recovered from the fore-run by distillation through an
efficient column, making the total yield
463–517 g. (
61–68%) (Note
4).