A vigorously stirred, particle-free (Note
1) solution of
170 g. (1.02 moles) of phthalic acid and
281 g. of sodium acetate in 1.7 l. of water is cooled in an
ice bath while a total of
3400 g. of 3% sodium amalgam (Note
2) is added in 50–100 g. portions (Note
3). With each portion of added amalgam there is also added
10–20 ml. (500 ml. total) of 50% acetic acid. The total addition time required is 4–5 hours. The solution is decanted from the
mercury onto a Buchner funnel and filtered with suction through a layer of Celite 545. The cold filtrate is treated with
1.7 l. of cold 20% sulfuric acid; the acid begins to crystallize immediately. After standing for 4 hours at 20–22°, the acid is collected by suction filtration, washed well with ice-cold water, removing excess
sulfuric acid, and dried in a
vacuum desiccator over
sulfuric acid, giving
124 g. (
72%) of crystalline product, m.p.
210–213°. A purer product can be obtained by recrystallization. For minimum losses during recrystallization, the crude acid is divided into two portions, and each is added to 1.2–1.5 l. of rapidly stirred, boiling water to effect as rapid a solution as possible. When almost all of the solids have dissolved
ca. 1 g. of activated charcoal (Norit) is added, the solution is filtered through a fluted filter, and the filtrate is cooled in ice to induce rapid crystallization (Note
4). The colorless crystals are collected by filtration and dried under reduced pressure, yielding
93–107 g. (
54–62%) of the acid, m.p.
212–214°.