A mixture of
196 g. (206 ml., 2 moles) of freshly distilled cyclohexanone,
332 g. (11 moles) of 99.5% paraformaldehyde (Note
1), and 1.8 l. of water is placed in a
5-l. flask equipped with a
thermometer and an
efficient stirrer. The mixture is cooled to 10–15° by an
ice-water bath, and
70 g. (1.25 moles) of calcium oxide is added through a
powder funnel over a period of 10–15 minutes. The temperature is allowed to rise slowly to 40° and is kept there by means of the cooling bath until the addition is complete. Stirring is maintained throughout. The reaction mixture is stirred for an additional 30 minutes. During this time the temperature usually falls to approximately 35°, and at this point the cooling bath is removed. The reaction mixture is then made slightly acid (pH 6–6.5) by the addition of
11–13 ml. of aqueous 87% formic acid. It is best to stir the reaction mixture for 30 minutes after neutralization in order to make sure that any suspended particles of lime are neutralized. If at the end of this time the solution is not acid, more
formic acid should be added. The reaction mixture is then evaporated under reduced pressure to dryness (Note
2). The residue, which consists of a mixture of product and
calcium formate, is mixed with
1 l. of absolute methanol. On warming, the organic material dissolves and the
calcium formate settles to the bottom of the flask. A practically colorless solution of the product is obtained by filtration with suction (Note
3) through a
heated funnel. The insoluble
calcium formate is washed with about
50 ml. of methanol. Approximately one-half of the
methanol is removed under reduced pressure, and the residual syrupy solution (Note
4) is allowed to crystallize in an ice chest for 24 hours. Thereafter the product is filtered and washed with
50 ml. of methanol. The mother liquor and washings are combined and set aside. With a
mortar and pestle, the crystals are triturated successively with three
200–300-ml. portions of acetone, filtered, and air-dried. By continued evaporation of the mother liquor and washings, at least two successive crops of product are obtained, and these are processed as described above (Note
5). The total yield of product melting at
128–129° is
320–374 g. (
73–85%). Recrystallization of
100 g. of material, m.p.
128–129°, from
175 ml. of absolute methanol yields
84 g. of pure product melting at
129–130°.