Into a
5-l. round-bottomed flask fitted with
stirrer,
thermometer, and
reflux condenser are introduced
165 g. (5 moles) of 91% paraformaldehyde (Note
1) and
1250 g. (24 moles) of 88% formic acid (Note
2). The mixture is heated to 80° with stirring and is stirred until the
paraformaldehyde has dissolved. To the stirred mixture is rapidly added
1.8 kg. (15 moles) of mesitylene and the whole heated under reflux for 6 hours (Note
3).
On cooling to room temperature, a large mass of dirty-yellow crystals separates. The liquid layers are decanted from the yellow solid, and the aqueous (lower) layer is separated and discarded. The solid is washed in the reaction flask by stirring with
500 ml. of benzene. This slurry of solid in
benzene is filtered and the solid sucked dry on a
Büchner funnel. This filtrate is combined with the upper organic layer from the original reaction mixture, and the combined
benzene solution is washed with 500 ml. of water,
500 ml. of 2–3% aqueous sodium carbonate (Note
4), and
200 ml. of saturated sodium chloride solution.
Benzene and water are removed from this solution by distillation at atmospheric pressure. The still residue is cooled to room temperature, and precipitated solid is removed by filtration and added to the large crop of solid from the original reaction mixture. The combined solids are washed twice with 300 ml. of water, once with
400 ml. of 2–3% aqueous sodium carbonate, and once with 300–400 ml. of water and sucked dry on a Büchner funnel.
The yield is
779 g. of crude
dimesitylmethane (
62% of theoretical) melting at
128.5–131°, uncor.; its purity as determined by vapor-phase chromatography is 99.9 mole per cent (Note
5).